Technical data sheet ASODUR®-EV200 Flowable high-performance mortar based on epoxy resin
Material number
Contents
Unit of quantity
Packaging
Colour
206436001
30
KG
Set
Grey
Areas of application / surface protection For the fastening of anchors For waterproofing construction elements For grouting foundations For coating matt damp and dry substrates Can be overcoated with ASODUR® coating systems For layer thicknesses of 10 - 200 mm As machine grouting For grouting gutters For grouting pillars and support structures For grouting support and railing posts As load distribution layer on challenging substrates For filling gutters, cavities and gaps (e.g. swimming pool construction) For interior and exterior use As electrically insulating grouting for railway lines and track construction For grouting and embedding crane rails and turbines For force-fit bonding concrete and metal For the repair of substrates subject to heavy use and exposure For grouting guard rails, railing posts and supports in hall and rack construction For horizontal applications As a load distribution layer of min. 10 mm layer thickness on old wooden floorboards (it is imperative that the respective structural conditions be taken into account)
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10/04/2025
Technical data sheet ASODUR®-EV200 Product features Three-component epoxy resin Solvent free Low shrinkage Water tight Up to 5 bar, from 10 mm layer thickness Fire class B (DIN EN 13501) for layer thicknesses up to 75 mm CE after DIN EN 13813 CE after DIN EN 1504-6
Advantages High compressive and flexural strength (impact and vibration resistant) High mechanical strength and withstands high chemical loads Good bonding to concrete, steel and wood (good adhesion properties); electrically insulating Self-compacting (good flow properties) Easy to mix and lay (long working time) Rapid strength development Can be used without primer
Existing test certificates Testing in accordance with DIN EN 1504-6-2006
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Technical data sheet ASODUR®-EV200 Technical Data Material properties Product components Base material Consistency Density, ready to use product (ISO 1183-1) Compressive strength (24 hrs.) Compressive strength (7 days) Flexural strength (DIN EN 196-1) Tensile adhesion strength (concrete, dry until matt damp) Tensile adhesion strength (steel) Viscosity, ready to use product Watertightness (DIN EN 12390-8) Classification of the reaction to fire in accordance with DIN EN 13501-1
3 component system Epoxy resin Flowable mortar approx. 1.9 kg/dm³ approx. 65 N/mm² approx. 109 N/mm² approx. 40 N/mm² ≥ 2 N/mm² ≥ 2 N/mm² Flowable Up to 5 bar, from 10 mm layer thickness Bfl - s1 bis 75 mm Schichtdicke
Mixing Mix ratio, component A Mix ratio, component B Mix ratio, component C Mixing time
5.04 weight proportion 1.66 weight proportion 23.3 weight proportion approx. 3 minutes
Application Substrate temperature Max. relative humidity Pot life Consumption pro m² and mm layer thickness Minimum reaction temperature Mixing method, machines, tools
Overcoat after (min.) Foot traffic after Application temperature Overcoat after (max.) Hardening time / full resilience
approx. 10 - 35 °C 80 % approx. 120 minutes approx. 1.9 kg/m² min. 10 °C Drill with stirrer Standard Collormix stirrer Mk 140 HF Collomix stirrer XM 2-G50 after 12 hours approx. 12 hours approx. 10 - 35 °C to 72 hours approx. 7 days
Processing equipment Aids/tools Paste brush Collormix stirrer Mk 140 HF Stirrer Collomix stirrer XM 2 - G50 Collomix stirrer CX60
Preparing the substrate Requirement for substrate 1. dry to matt damp 2. Firm 3. Load-bearing 4. Grippy 5. Free of adhesion inhibiting substances
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Technical data sheet ASODUR®-EV200 Measures for substrate preparation 1. Substrate preparations must be carried out in compliance with DIN EN 14879-1:2005, 4.2 et.seq. 2. Cleaned metal surfaces must be coated with ASODUR®-EV200 within 4 hours. In case of a longer waiting time, the corrosion protection ASODUR®-SG3-thix must be applied in advance in accordance with the technical data sheet.
Substrate quality class
Application Mixing 1. The (ideal) material temperature during the mixing procedure is +15 °C. 2. Add the hardener to the resin. 3. The hardener must run completely out of the container. 4. Mix thoroughly with the mixer until a homogeneous consistency. 5. The hardener must be distributed evenly. 6. The mixing time is ca. 3 minutes. 7. Decant the mass into a clean bucket. 8. Add component C (filler) in portions while continuously stirring the mass. 9. Stir until the mortar reaches a homogeneous, flowable consistency. It is important here that the contents are also stirred up from the sides and from the base. Mixing time: ca. 3 minutes. 10. The aggregates must have a material temperature of approx. +15 °C. 11. Allow the mixed grouting compound to rest for a short time before application to allow trapped air bubbles to escape more easily.
Anchor grouting 1. Always select a drill hole diameter at least 6 mm larger than the anchor diameter. 2. Clean the drill hole with a bottle brush and remove dust thoroughly. 3. After filling the borehole with ASODUR®-EV200, insert and fix the anchor steel with rotary movements. 4. Remove excess grouting material immediately.
Machine grouting 1. Provide sufficient material for complete grouting so that the grouting process does not have to be interrupted. Otherwise, there is a risk of pockets forming. Mixing and grouting times per container should be carefully predetermined to ensure continuous grouting. 2. Grouting or under grouting is preferably done from one side or corner only, so that the displaced air can escape more easily and hollow layers are avoided. 3. For large-area grouting measures, start from the centre if possible. Filling funnels can be used to support this. 4. First fill the anchor holes to below the top edge of the anchor hole, then grout the machine plate. The minimum layer thickness is 10 mm. 5. Layer thicknesses of more than 200 mm must be laid as a multiple skin application. The following layer can be applied without priming after the previous layer has cured and cooled down (approx. 12 hours).
Grouting of support and railing posts Pillar and support openings can be grouted up to a height of 800 mm and a diameter of up to 300 mm in one go.
Surface application 1. Spread the mixed grouting mortar in strips on the substrate and level to the desired layer thickness using a height-adjustable squeegee. 2. After waiting for approx. 150 to max. 180 minutes, smooth off in strips with a surface spatula, eliminating any surface air bubbles.
Surface application on wood/wooden floor board substrates 1. Damaged wood/board substrates must be replaced, loose floor boards must be professionally fixed (e.g. screws, etc.). 2. Cover open butt joints of the floor boards with self-adhesive tape. 3. Spread the mixed grouting mortar in strips on the timber substrate and level to the desired layer thickness using a height-adjustable squeegee. 4. After waiting for approx. 150 to max. 180 minutes, smooth off in strips with a surface spatula, eliminating any surface air bubbles.
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Technical data sheet ASODUR®-EV200 Slip-resistant surface 1. To achieve a slip-resistant surface, ASODUR®-EV200 can be sprinkled with quartz sand (Ø 0.5-1.0 mm) covering the whole area after approx. 120 min. 2. Remove the surplus quartz sand after hardening. 3. Apply a top coat of sealer (e.g. ASODUR®-B351) using the roller method.
Overcoating ASODUR®-EV200 can be overcoated with ASODUR coatings (ASODUR-B351, AOSUR-V360W) after curing within 12 to max. 72 hours (without primer) with ASODUR® coatings (ASODUR®-B351, ASODUR®-V360W).
Cleaning tools Clean tools immediately after use with suitable solvent.
Storage conditions Storage Store in a frost-free, cool and dry place. At min. 10 - 25 °C for 24 months in the original canister. Promptly use opened container.
Disposal Hardened product leftovers can be disposed of in accordance with disposal code AVV 15 01 06.
Notes All values given in the TM apply at +23°C and 50% relative humidity. The indicated consumption quantities are calculated values without additions for textured surface roughness and absorbency, level compensation and residual material in the container. We always recommend a calculated safety addition of 10% on top of the calculated consumption quantities. Higher temperatures shorten the pot life. Lower temperatures increase the application and hardening times. The rate at which material is consumed also increases at lower temperatures. The bonding between the individual layers can be strongly disrupted between the individual application steps due to the effects of dampness and contamination. Coating work requires a substrate temperature of at least 3 °C above the dew point temperature. If longer waiting times arise between the individual application steps or surfaces that have already been treated with liquid resin are coated again after an extended period of time, the old surface must be well cleaned and thoroughly roughened. Then apply a complete pore-free new coating. Synthetic resin products and surface protection systems must be protected from moisture (e.g. rain or condensation water) for approx. 4-6 hours after application. Moisture causes a white colour and/or stickiness on the surface and can cause problems during hardening. Discoloured and/or sticky surfaces must be removed and reworked, e.g. through grinding or shot blasting. Exposure to abrasive stresses during use may cause scratches in the surfaces which will be visible particularly in the case of dark colour shades. This will not have a negative impact on functional capability. We recommend cleaning and treating the surfaces on a regular basis with suitable cleaning and care agents in order to maintain the surface quality and appearance during use. Observe the technical data sheets of the products mentioned before starting work. Applications that have not been clearly mentioned in this technical data sheet may only be carried out after the technical service department of SCHOMBURG GmbH has been consulted, and after the said department has approved of such a course of action in writing. For detailed information on application, read and observe supplementary technical information no. 19 "Applying ASODUR products".
Relevant regulations The recognised standards of construction engineering, the relevant guidelines and current regulations must be observed. Observe applicable safety data sheet! GISCODE: RE 90
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Technical data sheet ASODUR®-EV200 Explanations Conformity / Declaration / Verification
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Technical data sheet ASODUR®-EV200 Chemical durability
The rights of the buyer with regard to the quality of our materials are based on our terms and conditions of sale and delivery. Our technical advice team will be happy to advise you in the case of requirements that exceed the scope of the application described here. In order to be binding, a legally binding written confirmation is required. The product description does not release the user from a duty of care. Lay a test area in the event of uncertainty. This version becomes invalid in the event of a new version being issued.
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